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In any filter medium, the greater the surface area available, the more filtration possible. Thus the number and depth of the pleats are important considerations in determining the quality of the filter element.
In the manufacture of Sullair filters, pleat continuity is maintained and pleats are uniformly spaced to assure full usage of the entire filter surface. Because the radius of each pleat fold is consistent and controlled, the pleats do not touch and therefore do not eliminate effective filtering area.
Fewer pleats can significantly reduce filtration capacity. Some non-Sullair filters that were examined not only had 33 percent fewer pleats, but the pleats varied in depth and were erratically spaced. These shortcomings are the result of cost-cutting construction, design errors and hurried production procedures.

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